INSTRUCTION MANUALSimrad RPU80/160/300 Reversible Pump www.Busse-Yachtshop.de email: [email protected]
Simrad Reversible Pump RPU80/160/300 8 20220422N Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.)
Introduction 20220422N 9 Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.) RPU80 RPU160 RPU300 LEC
Simrad Reversible Pump RPU80/160/300 10 20220422N Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.)
Introduction 20220422N 11 Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.) RPU80 RPU160 RPU300 VE
Simrad Reversible Pump RPU80/160/300 12 20220422N 2 MEASUREMENTS AND CALCULATIONS FOR APPLYING THE RPU 2.1 Calculation of cylinder volume The RPU80
Measurements and calculations for applying the RPU 20220422N 13 Recommended rudder time: 10-15 seconds is normal for a 70° (35°-0-35°) rudder angle.
Simrad Reversible Pump RPU80/160/300 14 20220422N 3 DESCRIPTION OF RPU80/RPU160/RPU300 3.1 Construction The pump comprises an electric permanent ma
Description of RPU80/RPU160/RPU300 20220422N 15 3.2 Principle of operation (ref. figure 3-1 and figure 9-1) RPU80/160/300 is reversible: that is th
Simrad Reversible Pump RPU80/160/300 16 20220422N 3.3 Valve block This is an aluminum block with borings for non-return valves, suction valves, slid
Description of RPU80/RPU160/RPU300 20220422N 17 3.8 Pipe connections The 3 outlets have fittings for 3/8" (US model) or 10 mm (EU model) outer
Note! Simrad AS makes every effort to ensure that the information contained within this document is correct. However, our equipment is continuously b
Simrad Reversible Pump RPU80/160/300 18 20220422N O-ringEuropeantypefittingUS typefittingPumphousing4 INSTALLATION 4.1 Mechanical Installation Siti
Installation 20220422N 19 • Use the fingers and turn clockwise until a noticeable increase in torque is required. • Tighten further by 30 degrees
Simrad Reversible Pump RPU80/160/300 20 20220422N A clearly formed lip should be visible on the pipe in front of the cutting ring. If this is not pre
Installation 20220422N 21 Figure 4-5 Connection to hand hydraulic steering gear Drw.no. 3-110101 Figure 4-6 Connection to Capilano steering gear D
Simrad Reversible Pump RPU80/160/300 22 20220422N 4.2 Electrical installation J3000X, J300X, J300X-40, J50, J50-40, AC10, AC20, AC40 The two leads f
Installation 20220422N 23 5 PREPARATION AND TESTING 5.1 Oil filling and bleeding When installing a pump unit, it is recommended that the whole sys
Simrad Reversible Pump RPU80/160/300 24 20220422N 6 MAINTENANCE 6.1 Dismantling After approximately 1000 operating hours, the pump unit should be r
Fault tracing 20220422N 25 7 FAULT TRACING If fault develops, the source and location must be traced. Close all stop cocks to the pump unit and che
Simrad Reversible Pump RPU80/160/300 26 20220422N 7.4 The rudder does not stay in off-midship position, but drifts towards midship due to water pres
Fault tracing 20220422N 27 7.7 Rudder movement stops as water pressure on the rudder increases. (J1000B, J101A, J45A only) Probable reasons: 1. O
Instruction Manual 20220422N 1 Instruction Manual This manual is intended as a reference guide for correctly installing and maintaining the RPU80,
Simrad Reversible Pump RPU80/160/300 28 20220422N 7.10 Rudder moves only in one direction (with pump running) Probable reason: Suction valve not wor
Technical Specifications 20220422N 29 8 TECHNICAL SPECIFICATIONS 8.1 Specifications Note ! RPU300 measurements at charging voltage RAM CAPA
Simrad Reversible Pump RPU80/160/300 30 20220422N 8.2 Dimensions Figure 8-1 RPU80 Dimensions Drw.no. N3-111836 Figure 8-2 RPU160 Dimensions Drw.no
Technical Specifications 20220422N 31 Figure 8-3 RPU300 Dimensions Drw.no. N3-111834 8.3 RPU80 performance AMPS3690.5PRESSURE (BAR)CAPACITY (l/min
Simrad Reversible Pump RPU80/160/300 32 20220422N 8.4 RPU160 performance AMPS1117230.5PRESSURE (BAR)CAPACITY (l/min)1.01.5010 20 30 40 50 6052.0Capa
Spare Parts 20220422N 33 9 SPARE PARTS 9.1 RPU80/RPU160/RPU300 Pos. Qty. Gear pump parts Part no. 1 1 Valve block 21100250 2 3 Fitting comple
Simrad Reversible Pump RPU80/160/300 34 20220422N 13 2 O-ring 9,25x1,78 Nitrile 44149649 14 2 Copper washer Ø10,2x14x1,5 44149706 15 1 Oil seal
Spare Parts 20220422N 35 9.2 RPU80 – Previous model gear pump RPU80 Reversible Pump with ser. no. 1317 H02 onwards (P/N 21116165) and 1805 H03 onward
Simrad Reversible Pump RPU80/160/300 36 20220422N 10 SALES AND SERVICE WORLDWIDE 010304 EUROPE AUSTRIA Allroundmarin-Alltechnik GesmbH Rheinboldtstr
Simrad Reversible Pump RPU80/160/300 2 20220422N Document revisions Documentation department Hardware/Software design Project/Product Management Rev
Instruction Manual 20220422N 3 Contents 1 INTRODUCTION...
Simrad Reversible Pump RPU80/160/300 4 20220422N 7.8 When on automatic steering, the boat swings from side to side without stabilizing after course
Introduction 20220422N 5 1 INTRODUCTION Note ! This manual does not cover a previous model RPU80 with serial numbers 101-248. The model is covered
Simrad Reversible Pump RPU80/160/300 6 20220422N An automatic "Rudder test" function in these autopilots will also limit the output equival
Introduction 20220422N 7 1.2 Hydraulic steering gear suitable for the RPU80/RPU160/RPU300 All cylinders are single and balanced type unless otherwi
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