Simrad AP27 Instrukcja Obsługi

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Strona 1 - INSTRUCTION MANUA

INSTRUCTION MANUALSimrad RPU80/160/300 Reversible Pump www.Busse-Yachtshop.de email: [email protected]

Strona 2

Simrad Reversible Pump RPU80/160/300 8 20220422N Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.)

Strona 3 - Instruction Manual

Introduction 20220422N 9 Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.) RPU80 RPU160 RPU300 LEC

Strona 4 - Document history

Simrad Reversible Pump RPU80/160/300 10 20220422N Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.)

Strona 5 - Contents

Introduction 20220422N 11 Estimated rudder time in seconds hard over to hard over Steering gear Cylinder volume cm3 (cu.in.) RPU80 RPU160 RPU300 VE

Strona 6 - 20220422N

Simrad Reversible Pump RPU80/160/300 12 20220422N 2 MEASUREMENTS AND CALCULATIONS FOR APPLYING THE RPU 2.1 Calculation of cylinder volume The RPU80

Strona 7 - 1 INTRODUCTION

Measurements and calculations for applying the RPU 20220422N 13 Recommended rudder time: 10-15 seconds is normal for a 70° (35°-0-35°) rudder angle.

Strona 8

Simrad Reversible Pump RPU80/160/300 14 20220422N 3 DESCRIPTION OF RPU80/RPU160/RPU300 3.1 Construction The pump comprises an electric permanent ma

Strona 9

Description of RPU80/RPU160/RPU300 20220422N 15 3.2 Principle of operation (ref. figure 3-1 and figure 9-1) RPU80/160/300 is reversible: that is th

Strona 10 - 20220422N

Simrad Reversible Pump RPU80/160/300 16 20220422N 3.3 Valve block This is an aluminum block with borings for non-return valves, suction valves, slid

Strona 11 - 20220422N 9

Description of RPU80/RPU160/RPU300 20220422N 17 3.8 Pipe connections The 3 outlets have fittings for 3/8" (US model) or 10 mm (EU model) outer

Strona 12

Note! Simrad AS makes every effort to ensure that the information contained within this document is correct. However, our equipment is continuously b

Strona 13 - 20220422N 11

Simrad Reversible Pump RPU80/160/300 18 20220422N O-ringEuropeantypefittingUS typefittingPumphousing4 INSTALLATION 4.1 Mechanical Installation Siti

Strona 14 - APPLYING THE RPU

Installation 20220422N 19 • Use the fingers and turn clockwise until a noticeable increase in torque is required. • Tighten further by 30 degrees

Strona 15 - 20220422N 13

Simrad Reversible Pump RPU80/160/300 20 20220422N A clearly formed lip should be visible on the pipe in front of the cutting ring. If this is not pre

Strona 16 - RPU80/RPU160/RPU300

Installation 20220422N 21 Figure 4-5 Connection to hand hydraulic steering gear Drw.no. 3-110101 Figure 4-6 Connection to Capilano steering gear D

Strona 17 - 20220422N 15

Simrad Reversible Pump RPU80/160/300 22 20220422N 4.2 Electrical installation J3000X, J300X, J300X-40, J50, J50-40, AC10, AC20, AC40 The two leads f

Strona 18

Installation 20220422N 23 5 PREPARATION AND TESTING 5.1 Oil filling and bleeding When installing a pump unit, it is recommended that the whole sys

Strona 19 - 3.8 Pipe connections

Simrad Reversible Pump RPU80/160/300 24 20220422N 6 MAINTENANCE 6.1 Dismantling After approximately 1000 operating hours, the pump unit should be r

Strona 20 - 4 INSTALLATION

Fault tracing 20220422N 25 7 FAULT TRACING If fault develops, the source and location must be traced. Close all stop cocks to the pump unit and che

Strona 21 - Installation of pipes

Simrad Reversible Pump RPU80/160/300 26 20220422N 7.4 The rudder does not stay in off-midship position, but drifts towards midship due to water pres

Strona 22 - Connection to expansion tank

Fault tracing 20220422N 27 7.7 Rudder movement stops as water pressure on the rudder increases. (J1000B, J101A, J45A only) Probable reasons: 1. O

Strona 23 - Drw.no. 3-110115

Instruction Manual 20220422N 1 Instruction Manual This manual is intended as a reference guide for correctly installing and maintaining the RPU80,

Strona 24 - 4.2 Electrical installation

Simrad Reversible Pump RPU80/160/300 28 20220422N 7.10 Rudder moves only in one direction (with pump running) Probable reason: Suction valve not wor

Strona 25 - 5 PREPARATION AND TESTING

Technical Specifications 20220422N 29 8 TECHNICAL SPECIFICATIONS 8.1 Specifications Note ! RPU300 measurements at charging voltage RAM CAPA

Strona 26 - 6 MAINTENANCE

Simrad Reversible Pump RPU80/160/300 30 20220422N 8.2 Dimensions Figure 8-1 RPU80 Dimensions Drw.no. N3-111836 Figure 8-2 RPU160 Dimensions Drw.no

Strona 27 - 7 FAULT TRACING

Technical Specifications 20220422N 31 Figure 8-3 RPU300 Dimensions Drw.no. N3-111834 8.3 RPU80 performance AMPS3690.5PRESSURE (BAR)CAPACITY (l/min

Strona 28

Simrad Reversible Pump RPU80/160/300 32 20220422N 8.4 RPU160 performance AMPS1117230.5PRESSURE (BAR)CAPACITY (l/min)1.01.5010 20 30 40 50 6052.0Capa

Strona 29 - 20220422N 27

Spare Parts 20220422N 33 9 SPARE PARTS 9.1 RPU80/RPU160/RPU300 Pos. Qty. Gear pump parts Part no. 1 1 Valve block 21100250 2 3 Fitting comple

Strona 30

Simrad Reversible Pump RPU80/160/300 34 20220422N 13 2 O-ring 9,25x1,78 Nitrile 44149649 14 2 Copper washer Ø10,2x14x1,5 44149706 15 1 Oil seal

Strona 31 - 8 TECHNICAL SPECIFICATIONS

Spare Parts 20220422N 35 9.2 RPU80 – Previous model gear pump RPU80 Reversible Pump with ser. no. 1317 H02 onwards (P/N 21116165) and 1805 H03 onward

Strona 32 - Drw.no. N3-111835

Simrad Reversible Pump RPU80/160/300 36 20220422N 10 SALES AND SERVICE WORLDWIDE 010304 EUROPE AUSTRIA Allroundmarin-Alltechnik GesmbH Rheinboldtstr

Strona 33 - 8.3 RPU80 performance

Simrad Reversible Pump RPU80/160/300 2 20220422N Document revisions Documentation department Hardware/Software design Project/Product Management Rev

Strona 34 - 8.5 RPU300 performance*

Instruction Manual 20220422N 3 Contents 1 INTRODUCTION...

Strona 35 - 9 SPARE PARTS

Simrad Reversible Pump RPU80/160/300 4 20220422N 7.8 When on automatic steering, the boat swings from side to side without stabilizing after course

Strona 36 - 34 20220422N

Introduction 20220422N 5 1 INTRODUCTION Note ! This manual does not cover a previous model RPU80 with serial numbers 101-248. The model is covered

Strona 37 - 20220422N 35

Simrad Reversible Pump RPU80/160/300 6 20220422N An automatic "Rudder test" function in these autopilots will also limit the output equival

Strona 38 - 36 20220422N

Introduction 20220422N 7 1.2 Hydraulic steering gear suitable for the RPU80/RPU160/RPU300 All cylinders are single and balanced type unless otherwi

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